Engineering Training

This one-day workshop will provide an introduction to Process Failure Mode Effects Analysis, Root Cause Analysis, Poka-yoke Principles, and Process Control Plans as tools to identify and manage risk in an Industry 4.0 environment. The methodology emphasizes implementing proactive countermeasures driven by data and cross-functional expertise to prevent mistakes from becoming defects that cause customer dissatisfaction and increase costs. The training is reinforced with team activities following the 10-step mistake proofing process on a simulated Industry 4.0 factory in our i4.0 Skills Accelerator Lab.

This two-day workshop will discuss the 8D problem solving process in an Industry 4.0 environment. 8D Problem Solving is a disciplined and effective approach to solve chronic and recurring problems. 8D provides excellent guidelines to identify the root cause of the problem, implement containment actions, develop and then implement corrective and preventive actions to eliminate the problem permanently. This is accomplished by utilizing a simulated Industry 4.0 Factory and completing a hands on walk through of the 8D disciplines. Attendees will also complete an 8D long form during the simulated activity.

This one-day workshop offers attendees an introduction to seven key technologies driving the fourth Industrial Revolution, commonly known as Industry 4.0. Participants will be guided through each topic, exploring various technologies and their applications in industry. Hands-on activities are included to provide practical experience with the technology discussed. By the end of the workshop, attendees will have a foundational understanding of Industry 4.0 technologies and insight into how these innovations could benefit their company.

This workshop introduces participants to Microsoft Power Automate as a powerful tool for streamlining and digitizing manufacturing workflows. Attendees will learn how to build automated processes that connect data, systems, and people, reducing manual tasks and improving operational efficiency. The curriculum covers flow creation, integration with manufacturing platforms, and real-world use cases such as maintenance tracking, inventory alerts, and production reporting. Designed for professionals in manufacturing and operations, no programming experience is required.

This hands-on workshop introduces participants to Microsoft Power Apps as a tool for creating custom applications that support smart manufacturing initiatives. Attendees will learn how to design and deploy low-code solutions to streamline data collection, automate workflows, and enhance visibility across production systems. The curriculum covers app development fundamentals, integration with manufacturing data sources, and real-world use cases tailored to industrial environments. No prior coding experience is required, ideal for engineers, technicians, and operations professionals seeking to modernize their processes.

With the increasing amount of data being generated from Industry 4.0 equipment, dashboards are a useful way to visualize and analyze this data. This workshop focuses on the visual exploration of this data and the development of digital dashboards to provide usable information and aid decision making for management, engineers and shop floor personnel. We will utilize Microsoft Power BI to extract data, transform data and generate visuals to help analyze industrial systems. The workshop will be highly interactive and include practical hands-on examples.

This comprehensive workshop provides a structured, end-to-end approach to understanding, implementing, and sustaining Industry 4.0 technologies in manufacturing environments.

Participants will gain:

• A foundational overview of current and emerging technologies such as AI, digital twins, machine vision, and predictive maintenance.
• A step-by-step guide to integrating these technologies into production systems, including ROI calculations and cost-benefit analysis. Strategic planning tools to develop a sustainable roadmap for digital transformation, with a focus on maintainability, scalability, and long-term value creation.

Designed for manufacturing professionals, engineers, and decision-makers, this workshop bridges the gap between technical implementation and strategic execution, empowering participants to lead successful Industry 4.0 initiatives.

Three-day hands-on course covering the fundamentals of steel processing and its interaction with end-product structure, properties, and performance. Topics to be covered include:

• Chemistry-Process-Structure-Property-Performance (CPSPP) paradigm for material development
• Alloying elements and their effects
• Fundamentals of various steel processing methods
• Overview of steel phases, transformations, and microstructures, and their connection with properties and performance
• Live demonstrations of steel processing including vacuum induction melting, ingot casting, hot rolling, forging/pressing, etc.